Frequency Distribution Amplifier - first tests

Update 2015-12-18: Things improved quite a lot by simply wrapping the board in aluminium foil!
alufoil_and_battery_AMalufoil_and_battery

The amplifier phase noise floor is now at around -156 dBc/Hz while the 6502 is at -163 dBc/Hz. The AM noise numbers are similar.

Original post 2015-12-17: I put together a first prototype (only one output channel) of my TADD-1 inspired frequency distribution amplifier. Preliminary schematic here.

I compared the prototype board to two commercial distribution amplifiers: an SRS FS710 (quite awful) and a Symmetricom 6502 (very good). I also compared my new data with John Ackermann's measurements from 2007.

The new board showed ugly spurs at 50 Hz and harmonics using an el-cheapo wall-wart 12 VDC SMPS, so I also tried it with an "ultra-low noise DC-source" a.k.a 12 V lead-acid battery.

0.5mm pitch SMD parts with solderpaste

I soldered some quite small SMD parts today using solderpaste and a Hakko FR-810 hot-air rework station.

The smaller part is an 8-pin 2.0 mm x 2.0 mm MLF-8 packaged logic buffer. 0.5mm pin pitch. See page 17 over here.

The large part is a 14-pin 2.5mm x 2.5mm UQFN-14 packaged op-amp. Also 0.5mm pin pitch. Dimensions and footprint available here.

I had to rework one chip manually with a soldering iron because I applied too much solderpaste. Otherwise things seems to have gone smoothly. I applied the solderpaste manually using two disposable scalpels - getting the amount and location of solderpaste right took quite a long time. I then positioned the chip on the footprint and applied hot air. On the FR-810 I used the lowest air-flow setting "1" and a temperature of 290 C. When the solderpaste melts it pulls the chip into position if things go well.

KiCad footprints now on GitHub

I've created a GitHub repository for my KiCad footprints

https://github.com/aewallin/awallinKiCadFootprints.pretty

Maybe some day schematic symbols will also follow this foolproof convention of

  • directory <-> library
  • file <-> part

ToDo: polish up some of the footprints, check if they adhere to the Kicad Library Convention, and try to get them included in the official libraries.

DIY DSOXLAN

Let's say you have a DSO-X 2000 or 3000 series oscilloscope and you're not super keen on paying about 300 euros for the brand-name DSOXLAN module to enable the Ethernet port it already essentially has on board? No worries, just build yourself this DIY DSOXLAN module! The most expensive part of this build is the 8 euro magjack Ethernet connector.

Sources: https://github.com/aewallin/DSOXLAN

In other news this blog has been updated to WordPress 4.1. Hope everything works OK.

SMD R/C kit

  • Inspiration and labels from: DIY SMD Resistor Capacitor Kit. I enhanced the labels with tolerance and wattage/voltage infromation as well as color-coding.
  • Boxes: www.shenzhen2u.com
  • Components: Digikey
  • Resistors 1x, 2x, 3.3x, 4.99x over 5 decades from 10 Ohms to 100 kOhms. All 0805 size.
  • Capacitors: 4.7x and 10x over 7 decades from 1pF to 10uF. Smallest 0603, mostly 0805, and largest 1206 size.
  • Bugs: X7R is misspelled as XR7. One printed label was lost in production. My choice of components uses 36 out of 40 boxes - still room for 4 more components.

smd_boxes_40boxes

smd_boxes_closeup

Agilent DSO-X 3034A

I got a 4-channel 4 GS/s 350 MHz Agilent DSO-X 3034A scope on ebay!

So far I've just explored the Easter eggs built into the firmware 🙂

op-amp PID controller

Here's an old-school PID controller based on simple op-amp circuits that I put together a week or so ago.